Technical Solutions·2024
Smart Factory MES & Real-Time IoT Telemetry Pipeline
Built a scalable IoT data ingest engine collecting telemetry from 10,000+ industrial edge sensors for predictive machine maintenance.
Client
Mid-sized auto-parts manufacturer (EU)
Year
2024
Service
Technical Solutions
Challenge
Unplanned machine downtime cost manufacturing client over $2.4M annually due to undetected equipment friction.
Solution
Constructed MQTT broker network streaming metrics into TimescaleDB with automated anomaly detection alerts and Grafana dashboards.
Results
Reduced factory equipment failure rates by 68% and saved $1.8M in first-year operational maintenance costs.
Tech stack
.NETPostgreSQLMQTTGrafanaAzure IoT
"We finally see the whole factory in one place."
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